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PTFE/PFA Lined Pipes and Fittings

Pressure Ratings: Up to 2.5 MPa, accommodating a range of system pressures.
Temperature Resistance: Operational between -100°C to +250°C, suitable for various thermal conditions.
Standards Compliance: Adheres to international standards such as ASME, ISO, and others, guaranteeing global acceptance and reliability.

Overview of PTFE/PFA Lined Pipes and Fittings

PTFE/PFA lined pipes and fittings have gained significant importance in numerous industrial applications due to their exceptional resistance to corrosion and chemical attack. These products primarily use Polytetrafluoroethylene (PTFE) or Perfluoroalkoxy Alkanes (PFA) as lining materials, effectively protecting the piping system from damage and extending the lifespan of equipment.

Importance of the Product

In chemical processing, pharmaceuticals, food and beverage production, and other high-demand environments, PTFE/PFA lined pipes and fittings provide a reliable solution to prevent significant damage caused by chemical reactions. These pipes and fittings are particularly suitable for handling highly corrosive substances, such as strong acids, bases, and various organic solvents.

To illustrate the benefits of PTFE and PFA as materials, the table below provides a comparison of their physical and chemical properties:

PropertyPTFEPFA
Heat ResistanceOperational range from -260°C to 260°COperational range from -260°C to 260°C
Corrosion ResistanceResistant to nearly all chemicals and solventsResistant to nearly all chemicals and solvents
Friction CoefficientExtremely low, reducing flow resistanceExtremely low, reducing flow resistance
Surface CharacteristicsNon-stick, easy to clean, minimizes scalingNon-stick, easy to clean, minimizes scaling
BiocompatibilitySuitable for pharmaceutical and food applicationsSuitable for pharmaceutical and food applications

Detailed Features of PTFE/PFA Lined Pipes and Fittings

PTFE/PFA lined pipes and fittings are engineered to offer superior protection against corrosion and chemical attacks, making them ideal for severe service conditions. These products are crafted using a robust lining process that bonds the lining material to the pipe or fitting's substrate, ensuring a seamless and secure barrier.

Key Features

  • Material Composition: Utilizes high-quality Polytetrafluoroethylene (PTFE) or Perfluoroalkoxy Alkanes (PFA) which provide excellent chemical stability and resistance to heat.

  • Design Variability: Available in various sizes and shapes to fit specific industrial needs, including custom dimensions for specialized applications.

  • Connection Types: Designed with standard flanged, threaded, or butt-weld ends for easy integration into existing systems.

Advantages of Choosing PTFE/PFA Lined Pipes and Fittings

  • Corrosion Resistance: Virtually impervious to chemical attack, which extends the life of the piping system.

  • High Purity: Does not leach contaminants into the flow medium, crucial for pharmaceutical and food grade applications.

  • Low Maintenance: The non-stick surface reduces scaling and blockages, simplifying cleaning and upkeep.

  • Cost-Effectiveness: Although initially more expensive, the longevity and reduced maintenance needs provide a lower total cost of ownership.

Technical Specifications

PTFE/PFA lined pipes and fittings are built to meet rigorous industry standards, ensuring they can withstand even the most challenging environments.

Specifications Overview:

  • Pressure Ratings: Up to 2.5 MPa, accommodating a range of system pressures.

  • Temperature Resistance: Operational between -100°C to +250°C, suitable for various thermal conditions.

  • Standards Compliance: Adheres to international standards such as ASME, ISO, and others, guaranteeing global acceptance and reliability.

Material Qualities:

  • Chemical Inertness: Unaffected by most acids, bases, and solvents.

  • Physical Properties: High density and smooth inner surface reduce flow resistance and minimize scaling.

These specifications cater to a broad spectrum of industrial requirements, ensuring that every installation maintains integrity and efficiency.

Accessories for PTFE/PFA lined pipes and fittings

The table below summarizes the configurations available for our PTFE/PFA lined pipes and fittings:

ConfigurationSizes AvailableConnection TypeApplications
Straight PipeDN15 to DN500Flanged, ThreadedChemical Processing
Elbow FittingsDN15 to DN300Flanged, Butt-WeldPharmaceutical
T-SectionsCustom SizesFlangedFood & Beverage
ReducersDN20 to DN400Flanged, Butt-WeldWater Treatment

Each product is meticulously designed to ensure optimum performance under the specific conditions it will encounter in industrial applications.

Application of Non-standard PTFE Lined Parts

PTFE/PFA lined pipes and fittings are essential in environments where corrosive liquids or gases would quickly degrade standard materials. These products find extensive use across various sectors due to their exceptional chemical and thermal properties.

  • Chemical Processing: Safe transport of acids, alkalis, and solvents without risk of corrosion.

  • Pharmaceuticals: Ensures purity and inertness in systems handling sensitive biological formulations.

  • Food and Beverage: Compliance with FDA regulations for food contact, ideal for processes requiring hygienic conditions.

  • Semiconductor Manufacturing: High purity systems for wafer processing where contamination control is critical.

  • Water Treatment: Resistance to harsh cleaning chemicals and wastewater contaminants.

Certifications and Quality Assurance

Ensuring Compliance and Reliability Through Rigorous Standards

Our PTFE/PFA lined pipes and fittings are manufactured under strict quality control procedures to meet or exceed industry standards. Each batch of products undergoes comprehensive testing to ensure they perform optimally in their intended environments.

Certifications

  • ISO 9001: Certification for quality management systems, ensuring consistent quality across all products.

  • ASME Standards: Compliance with ASME standards for pressure and temperature considerations.

  • FDA Approved: Materials used in food and pharmaceutical applications are FDA approved for safety and efficacy.

Quality Assurance Process

  1. 1.Material Inspection: Incoming raw materials are rigorously tested for purity and consistency.

  2. 2.Production Monitoring: Each step of the manufacturing process is monitored to ensure compliance with design specifications.

  3. 3.Final Testing: Completed products undergo pressure tests, leak tests, and visual inspections before shipping.

Contact Us

If you are interested in our PTFE/PFA lined pipes and fittings or need more detailed information, we encourage you to reach out. Our knowledgeable team is prepared to provide comprehensive support tailored to your specific requirements, including product selection, customization, and integration strategies.

Contact Details

Products Center

Contact Us

Phone:+86-15716151880

Email:[email protected]

Company:BEANT

Address:No. 28, Luoshen Road, Luoshe Town, Huishan District, Wuxi City, Jiangsu Province

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